Aluminum Alloy Die Casting Auto Spare Parts
Fumin Aluminum alloy die casting is a manufacturing process used to produce auto spare parts made of aluminum alloy. It involves injecting molten aluminum alloy into a custom-designed mold, also known as a die, under high pressure. Once the molten metal solidifies, the mold is opened, and the finished part is ejected.
Here are some key points about aluminum alloy die casting auto spare parts:
Lightweight and High Strength: Aluminum alloy is lightweight yet offers excellent strength and durability, making it suitable for automotive applications. Die-cast aluminum auto spare parts help reduce the overall weight of the vehicle, improving fuel efficiency and performance.
Complex Shapes and Design Flexibility: Die casting allows for the production of auto spare parts with intricate and complex shapes. The mold can be designed to incorporate various features and details, such as ribs, bosses, and thin-walled sections, providing design flexibility for automotive components.
Excellent Surface Finish: Aluminum alloy die-cast parts have a smooth surface finish, which is desirable for automotive applications. They can be further finished through processes like polishing, machining, or coating to achieve the desired appearance and functionality.
Dimensional Accuracy and Tight Tolerances: Aluminum alloy die casting offers high dimensional accuracy and tight tolerances, ensuring precise and consistent production of auto spare parts. This is important for proper fitment and compatibility with other vehicle components.
Heat Dissipation: Aluminum alloys have good thermal conductivity, making them suitable for parts that require heat dissipation, such as engine components, heat sinks, and transmission parts. Die-cast aluminum auto spare parts help in efficient heat management and performance optimization.
Corrosion Resistance: Aluminum alloys used in die casting are inherently corrosion-resistant, providing protection against environmental factors, moisture, and chemicals. This corrosion resistance contributes to the longevity and reliability of auto spare parts, especially in challenging operating conditions.
Cost-Effective Production: Aluminum alloy die casting offers a cost-effective production method for auto spare parts. The high production efficiency, repeatability, and relatively low tooling costs make it a preferred choice for large-scale manufacturing.
Common examples of aluminum alloy die-cast auto spare parts include engine components (such as cylinder heads, engine blocks, and oil pans), transmission housings, suspension components, brackets, and various interior and exterior trim pieces.
It is important to note that the design and production of aluminum alloy die-cast auto spare parts require expertise in tooling design, material selection, and manufacturing processes. Working with experienced manufacturers and ensuring adherence to quality control standards is crucial to ensure the production of high-quality and reliable auto spare parts.
Our factory supply OEM service(custom service) in precision investment casting,which are also called lost wax casting, We have been committed to this technique for over 10 years . Our specialized engineer can provide you the full-service of technology advice and products improving projection,and also reduce the cost of the parts.
Investment casting
(lost wax casting)
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Stainless steel casting
Alloy steel casting
Carbon steel casting
Bronze and Brass casting
Aluminum casting
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Machining
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Drilling, Reaming and tapping
CNC Turning machining
CNC Milling machining
Wire EDM
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Heat treatment
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Annealing
Solution
Normalizing
Tempering
Quenching
Induction hardening
Hardening and tempering
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Surface treatment
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Manual polishing
Electro-polishing
Electro-plating
Power coating
Tumbling
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Process
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Investment casting Shell mold casting Lost wax casting
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Processing Ability
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Surface finishment: Ra1.6-Ra3.2
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Size tolerance: VDG P690 D2
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Maximum size: ≤1200mm×800mm×400mm
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Weight range: 0.1Kg-120Kg
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Material
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stainless steel, carbon steel, alloy steel, heat-resistant steel,
hardend steel,mild steel
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Brass CuZn38,H62
Aluminum bronze AB2,863
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Cast aluminium alloy ZL101,ZL114A,A356
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Application
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Mechanical Components/parts
Boat parts and Marine hardware
Construction hardware
Auto parts and accessories
Medical Instrument parts
pump & valve parts and accessories
Impellers and propellers(propellors)
Pipe Fittings or pipeline accessories
Other industry metal casting parts
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Design
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Various type of 2D or 3D drawings are acceptable,such as JPG,PDF,DWG,DXF,IGS,STP,X_T,SLDPRT etc.
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Standards
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AISI,ATSM,UNI,BS,DIN,JIS,GB etc.
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Inspection
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Dimension inspection
Chemical composition analysis (Spectrum analysis)
Mechanical property testing
X-Ray inspection
Dye penetrant inspection
Magnetic powder inspection
Metallographic inspections
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